Spherical AISI 1005 Steel Powder

AISI 1005 Steel Spherical Powder Product Information -:- For detailed product information, please contact sales. -: AISI 1005 Steel Spherical Powder Synonyms -:- For detailed product information, please contact sales. -: -:- For detailed product information, please contact sales. -: Spherical AISI 1005 Steel Powder characteristics -:- For detailed product information, please contact sales. -: Spherical AISI 1005 Steel Powder Particle Size -:- For detailed product information, please contact sales. -: -:- -:- 0-15μm ,5-25μm, 15-45μm, 15-53μm,20-63um, 45-75μm, 45-105μm, 45-150μm ,75-150μm. (Various granularities can be customized according to customer requirements) -:- For detailed product information, please contact sales. -:

Spherical AISI 1005 Steel Powder Applicable processes -:- For detailed product information, please contact sales. -: Laser/electron beam additive manufacturing (SLM/EBM, 3D printing) Direct laser deposition (DLD) Used in thermal spray (TSA) Powder hot isostatic pressing (HIP) Metal injection molding (MIM) Powder metallurgy (PM) Laser cladding (LC), etc. -:- For detailed product information, please contact sales. -: Spherical AISI 1005 Steel Powder Chemical Composition -:- For detailed product information, please contact sales. -: -:- For detailed product information, please contact sales. -: AISI 1005 Steel Product Information -:- For detailed product information, please contact sales. -: # **AISI 1005 Steel** ## **Product Overview** AISI 1005 is a low-carbon, non-alloy steel grade within the American Iron and Steel Institute (AISI) 10xx series. It is characterized by its exceptionally low carbon content and high degree of formability, making it one of the mildest and most ductile steels commercially available. Often referred to as "dead soft" or "deep drawing" steel, AISI 1005 is engineered for applications where maximum ductility, weldability, and cold workability are paramount, rather than high strength or hardness. Due to its minimal carbon and alloying elements, it is not suitable for heat treatment to develop high strength. Its primary value lies in its ability to undergo severe deformation without fracturing, making it a cost-effective choice for a wide range of stamped, drawn, and formed components in automotive, appliance, and general manufacturing sectors. --- ## **Chemical Composition (Weight %)** The composition adheres to standard ranges for maximum consistency and formability. | Element | Minimum | Maximum | Typical / Aim | | :--- | :---: | :---: | :---: | | Carbon (C) | - | 0.06 | 0.05 | | Manganese (Mn) | 0.20 | 0.40 | 0.30 | | Phosphorus (P) | - | 0.030 | 0.010 | | Sulfur (S) | - | 0.035 | 0.015 | | Silicon (Si) | - | 0.10 | 0.05 | | Iron (Fe) | Balance | Balance | Balance | **Notes:** * **Ultra-Low Carbon:** The defining feature, ensuring maximum ductility and minimal carbide formation. * **Deoxidation:** Typically supplied as **Aluminum-Killed (Al-killed)**, meaning a small, controlled amount of aluminum (typically 0.02-0.07%) is added during melting to remove oxygen, resulting in superior surface quality and formability. * **Residuals:** Trace amounts of Copper (Cu), Nickel (Ni), Chromium (Cr), and Molybdenum (Mo) may be present as residuals from scrap, but are not intentionally added. --- ## **Physical & Mechanical Properties** Properties are highly dependent on processing (hot-rolled, cold-rolled, annealed). Values below are typical for **cold-rolled and annealed** material, which is the most common condition for forming applications. ### **Physical Properties** | Property | Typical Value | Test Standard | | :--- | :--- | :--- | | Density | 7.87 g/cm³ | - | | Melting Point | ~1510 - 1530 °C | - | | Thermal Conductivity | ~52 W/m·K | - | | Coefficient of Thermal Expansion | ~11.7 x 10⁻⁶ /K | - | | Electrical Resistivity | ~0.125 μΩ·m | - | | Modulus of Elasticity | 200 - 210 GPa | ASTM E111 | ### **Mechanical Properties (Annealed Condition)** | Property | Typical Value Range | Test Standard | | :--- | :--- | :--- | | Yield Strength (Rp0.2) | 150 - 200 MPa | ASTM A370 | | Ultimate Tensile Strength (Rm) | 280 - 350 MPa | ASTM A370 | | Elongation at Break (in 50mm) | 40 - 50 % | ASTM A370 | | Brinell Hardness (HB) | 85 - 105 | ASTM E10 | | Rockwell Hardness | B50 - B65 | ASTM E18 | ### **Key Performance Characteristics** * **Exceptional Formability:** Excellent for **deep drawing, severe bending, and stamping**. Exhibits a high **Limiting Drawing Ratio (LDR)**. * **Good Weldability:** Can be welded by all common methods (MIG, TIG, Spot, etc.) without pre-heat or post-heat treatment. * **Work Hardening:** Exhibits moderate work hardening. Cold working increases strength but reduces ductility. Intermediate annealing may be required for multi-stage severe forming. * **Machinability:** Fair to poor in the annealed "dead soft" condition due to gumminess. Machinability improves with cold working or by specifying a rephosphorized/resulfurized grade (e.g., AISI 1213) if machining is the primary operation. --- ## **Product Applications** AISI 1005 is selected for non-structural, highly formed parts where strength is secondary to shape complexity. ### **Automotive** * Non-structural interior trim panels and brackets * Gaskets and shields * Electrical junction box housings * Decorative bezels and accents ### **Appliances & Consumer Goods** * Appliance cabinets and inner liners (washers, dryers) * Hollow-ware (pots, pans, mixing bowls) * Toolboxes and storage containers * Furniture components and drawer slides ### **Construction & General Manufacturing** * HVAC ductwork and fittings * Light-gauge electrical enclosures and conduit * Non-critical fasteners (rivets, nails in annealed wire form) * Signage and decorative metalwork ### **Specialized Uses** * **Magnetic Cores:** For certain electromagnetic applications due to its high magnetic permeability in the annealed state. * **Forging:** Used for simple, non-critical forged parts where maximum deformability is needed. * **Wire:** Drawn into wire for weaving, fencing, or further forming where high ductility is required. --- ## **Manufacturing & Processing Notes** * **Heat Treatment:** Not hardenable by quenching. **Annealing** (at ~650-700°C) is used to soften cold-worked material. * **Surface Treatment:** Takes paint, plating (zinc, chrome), and galvanizing very well with standard surface preparation. * **Forming:** Ideally performed in the fully annealed condition. Tools should be well-lubricated to prevent galling. * **Joining:** Excellent for welding and brazing. Also suitable for adhesive bonding. --- ## **International Standards & Cross-References** | Region/Standard | Equivalent or Similar Grade | Notes | | :--- | :--- | :--- | | **UNS** | G10050 | Unified Numbering System | | **SAE** | 1005 | SAE J403 chemical composition | | **ASTM** | A366 (CQ Sheet), A569 (HR Sheet) | Specifies form and quality, not just chemistry. | | **Europe (EN)** | DC01 (1.0330) | Deep drawing steel with comparable formability. | | **Germany (DIN)** | RRSt 14 / St 14 | Drawing quality steel. | | **Japan (JIS)** | SPCC, SPCD | Commercial and drawing quality cold-rolled steel. | | **ISO** | Fe P01 | Classification for mild steel for cold forming. | **Important Note:** While the grades listed in the table share similar applications (deep drawing), they are **not exact chemical equivalents**. AISI 1005 is distinguished by its very specific, low carbon range. DC01 or SPCC may have slightly different chemical limits and guaranteed mechanical properties. Always consult the specific material standard when substituting. --- ## **Why Choose AISI 1005?** * **Maximum Ductility:** Enables the production of complex, deep-drawn shapes that higher-strength steels cannot achieve. * **Excellent Weldability:** Simplifies fabrication and assembly processes. * **Cost-Effective:** Lower cost than alloyed or higher-carbon steels, both in material and forming tool wear. * **Predictable Performance:** Well-understood material behavior simplifies process design. ## **Limitations to Consider** * **Low Strength:** Unsuitable for any structural or load-bearing component. * **Poor Wear Resistance:** Soft surface is prone to scratching and abrasion. * **Limited Machinability:** In its softest state, it tends to tear and gall rather than cut cleanly. * **Corrosion Susceptibility:** Like all low-carbon steels, it requires protective coatings for long-term service in corrosive environments. --- *For critical applications, material selection should be validated with the steel supplier or a metallurgical engineer. Always refer to the appropriate ASTM, SAE, or other material specification for guaranteed property limits and testing requirements.* -:- For detailed product information, please contact sales. -: AISI 1005 Steel Specification Dimensions Size： Diameter 20-1000 mm Length <5392 mm Size:We can customized as required Standard： Per your request or drawing We can customized as required Properties（Theoretical） Chemical Composition -:- For detailed product information, please contact sales. -: AISI 1005 Steel Properties -:- For detailed product information, please contact sales. -:

Spherical AISI 1005 Steel Powder Particle Size Description -:- For detailed product information, please contact sales. -: Applications of Spherical AISI 1005 Steel Powder -:- For detailed product information, please contact sales. -: -:- For detailed product information, please contact sales. -: Applications of AISI 1005 Steel Spherical Powder -:- For detailed product information, please contact sales. -: Chemical Identifiers AISI 1005 Steel Spherical Powder -:- For detailed product information, please contact sales. -:

Packing of AISI 1005 Steel Spherical Powder -:- For detailed product information, please contact sales. -: Standard Packing: -:- For detailed product information, please contact sales. -: Typical bulk packaging includes palletized plastic 5 gallon/25 kg. pails, fiber and Steel Spherical Powder drums to 1 ton super sacks in full container (FCL) or truck load (T/L) quantities. Research and sample quantities and hygroscopic, oxidizing or other air sensitive materials may be packaged under argon or vacuum. Solutions are packaged in polypropylene, plastic or glass jars up to palletized 1863 gallon liquid totes Special package is available on request. E FORUs’ is carefully handled to minimize damage during storage and transportation and to preserve the quality of our products in their original condition